Klingelnberg Cyclo-Palloid Spiral Bevel Gears2022-04-17
NILSON GEAR company is a professional manufacturer of Gleason spiral bevel gears, gear components and complete gearbox products.
The company has strong processing equipment advantages and is equipped with advanced gear processing and testing equipment in the industry. Ersz ZE400/ZE800 forming gear grinding machine, German GROB five-axis linkage machining center, Swiss Mag KS42 high-precision straight bevel gear grinding machine, Swiss S33 high-precision CNC universal internal and external cylindrical grinder, Germany complete set of Ipsen heat treatment production line , American Gleason GMM1500 gear measurement center, German Zeiss CMM and other advanced gear processing and testing equipment
Products are widely used in aerospace, rail transit, mining and metallurgy, engineering vehicles, port machinery and ships, industrial gearboxes, industrial automation and other fields. With professional manufacturing experience and strong design and development capabilities, the company can survey and map or design various non-standard special high-precision gear parts according to the technical parameters provided by users.
Gleason Spiral Bevel Gears are precision-engineered bevel gears firstly produced by Gleason Corporation, a well-known manufacturer in the gear industry. Here’s an overview of these gears, including their product introduction, material, production process, processing equipment, applications, advantages, and working principle:
Product Introduction of Gleason Spiral Bevel Gear:
Gleason Spiral Bevel Gears are a type of bevel gear designed for high-precision applications. They are known for their superior quality and performance characteristics. These gears are used to transmit power between non-intersecting shafts at various angles.
Material of Gleason Spiral Bevel Gear:
Gleason Spiral Bevel Gears are typically manufactured from high-quality steel alloys, ensuring durability, strength, and wear resistance. The choice of material can vary based on the specific application requirements.
The material grades of quenched and tempered steel used to make Herringbone Gear are: 45# steel, 35SiMn, 42SiMn, 50SiMn, 40Cr, 35CrMo, 42CrMo, 37SiMn2MoV, 40CrMnMo, 40CrNi, 38SiMnMo, 42CrMo4V.
The material grades of carburized steel used to make gears are: 20Cr, 20CrMnTi, 20CrMnMo, 38CrMoAl, 17CrNiMo6, 18CrNiMo7-6, 12Cr2Ni4, 20Cr2Ni4, 20CrNi3.
The material grades of cast steel and alloy cast steel used to make gears are: ZG 310-570, ZG 340-640, ZG 40Mn2, ZG 35SiMn, ZG 42SiMn, ZG 50SiMn, ZG 40Cr, ZG 35CrMo, ZG 35CrMnSi.
Production Process of Gleason Spiral Bevel Gear:
The production process for Gleason Spiral Bevel Gears involves precision machining and gear cutting techniques. Gleason employs advanced manufacturing methods to achieve high-quality gears with precise tooth profiles.
Processing Equipment of Gleason Spiral Bevel Gear:
Gleason uses specialized machinery and gear cutting tools for the manufacturing process. Gleason gear cutting machines and software are designed to produce gears with exceptional accuracy.
Applications of Gleason Spiral Bevel Gear:
Gleason Spiral Bevel Gears find applications in various industries, including automotive, aerospace, industrial machinery, marine, and more. They are used wherever high-precision torque transmission and durability are essential.
Gleason Bevel Gears are versatile components and find applications in various industries where precise torque transmission and high-quality gearing solutions are essential. Some common applications of Gleason Bevel Gears include:
- Automotive Industry:
– Differential gears: Used in vehicles to distribute torque between the rear wheels, allowing them to rotate at different speeds when turning.
- Aerospace Industry:
– Aircraft actuation systems: Bevel gears are used in systems controlling the movement of flaps, ailerons, and landing gear.
- Industrial Machinery:
– Machine tools: Bevel gears are used in milling machines, lathes, and other equipment to transmit motion and power.
– Conveyor systems: For the efficient transfer of materials in manufacturing and logistics.
– Printing presses: Used in the precision mechanisms of printing equipment.
– Packaging machinery: For the smooth operation of packaging and filling machines.
- Marine Industry:
– Marine propulsion systems: Bevel gears are used in marine engines and propulsion systems to transfer power from the engine to the propeller.
- Off-Highway Vehicles:
– Construction equipment: In vehicles like bulldozers and excavators, bevel gears are employed to transmit power to various components.
– Agriculture machinery: Used in tractors and agricultural equipment for various functions.
– Robotic arms and manipulators: Bevel gears are used in industrial and collaborative robots for precise control of movement.
- Power Transmission Systems:
– Gearboxes: In various applications where changing the speed or direction of rotation is required.
– Wind turbines: Bevel gears are used to transfer power from the wind turbine’s blades to the generator.
- Medical Equipment:
– Surgical instruments: In precision medical devices that require controlled and smooth movement.
- Mining Industry:
– Mining equipment: Used in heavy machinery like crushers, conveyors, and excavators for mining operations.
- Rail Transport:
– Locomotives and railcars: Bevel gears can be found in train and locomotive power transmission systems.
These are just some examples of the many applications of Gleason Bevel Gears. Their versatility and precision make them a crucial component in various industries and machinery where efficient torque transmission is required.
Advantages of Gleason Spiral Bevel Gear:
- High Precision: Gleason gears are engineered for precise and smooth gear engagement, reducing noise and vibration during operation.
- High Load-Bearing Capacity: These gears are designed to handle heavy loads while maintaining performance.
- Efficiency: They offer efficient power transmission, reducing energy losses.
- Durability: Made from high-quality materials, they have a long service life.
- Reduced Noise and Vibration: The design of these gears minimizes noise and vibration, making them suitable for applications where quiet operation is crucial.
Working Principle of Gleason Spiral Bevel Gear:
Gleason Spiral Bevel Gears operate based on the principles of bevel gearing. They consist of conical gear pairs with intersecting but non-coplanar shafts. As one gear rotates, it engages with the other gear, transmitting motion and torque efficiently. The precision in design and manufacturing ensures a smooth and reliable power transmission.
Gleason Spiral Bevel Gears are renowned for their ability to provide high-precision torque transmission, making them a preferred choice in industries that demand exceptional performance, reliability, and quiet operation.